Do You Want a Retaining Wall With
Patterns?
  
Here is how to do it. You
may want to start with something a little smaller than I have
pictured here!
H
ave
you ever wanted to make a retaining wall like the ones you see
alongside the highway/? You know the ones - they have
relief's of mountain ranges, trees, buildings, animals such as
bears, dinosaurs, Buffalo, etc.
The only
problem I can see is that the concrete will stick to the wood.
If I ever get around to it I would use a router for my relief's
or probably cut them out of plywood and screw them on to the
original form base. Then I would seal the plywood with some
good paint or probably use fiberglass resin. I would use the
"Gel coat" type - it has wax in it.
If you are
adventurous you can buy the gel coat without the wax pre mixed
and add your own. I know fiberglass guys who do this (they work
on boats not molds). They claim it is better - you can build up
a couple of coats and then add wax for the final coat. This way
you get a stronger layer of protection. The thing here is if
you use the wax type you can't paint more gel coat on top - it
won't stick.
Make sure
that there are no undercuts in your forms and that they are as
smooth as you can make them. Paint on some gel coat mixed
according to the instructions, let it cure and you should be
ready to go.
I think I
would also use a spray on non-stick like "Pam" as extra
insurance.
I would
test this before I went to my project because there is a lot of
pressure on the form when it is full of concrete. Be sure you
make your form as rigid as you can. Use 2x4 bracing on the
outside. If it flexes your gel coat may crack and then you will
have concrete sticking and of course a ruined casting.
The
critical thing here is preventing the concrete sticking to your
form. Do all you can to stop this and you will build a great
looking wall.
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